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Pressless forming processing with case study collection

Reinforce in a short time and at low cost! Improve strength without changing the plate thickness with embossing processing. Case studies will also be introduced!

Our company conducts "pressless forming processing," which combines incremental forming with our unique layered molds, unlike traditional press processing. By adding reinforcement in the form of beads on flat surfaces, we can improve strength without changing the sheet thickness. Furthermore, it is also possible to reduce the thickness of the sheet and achieve weight reduction without altering strength. Additionally, we introduce examples of bead processing that are very close to the actual mold using the pressless forming method. 【Features】 ■ Reinforcement by adding bead processing to parts ■ Improved strength without changing sheet thickness ■ Possibility of reducing sheet thickness and achieving weight reduction ■ A processing method that integrates incremental forming with our unique layered molds ■ Reinforcement with suitable shapes can be achieved quickly and at low cost *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract

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Precision Sheet Metal VA/VE Cost Reduction Technical Handbook Vol. 4

[Essential for Designers and Developers] What are the key points for cost reduction in precision sheet metal processing? Featuring 45 improvement cases known only to capable designers! Shortening delivery times is also possible!

Focusing on the factors that greatly influence the cost of precision sheet metal processing: ◎ Initial costs ◎ Materials ◎ Processing methods ◎ Assembly We will introduce cost reduction examples at each point that only capable designers know! By adopting die-less forming, the following examples are plentiful and can be utilized in design and development tasks: ◎ A case where costs decreased from 100,000 yen to 25,000 yen ◎ A case where delivery time reduced from 4 weeks to 1 week 【Example Content (Excerpt)】 ■ Points for VA/VE design in bending and punching processes  □ Transition from cutting to laser processing  □ Change from nut welding to barreling ■ Points for VA/VE design in assembly and welding  □ Transition from cutting to bending and welding processes  □ Adoption of half-shear (dowel) to reduce positioning time ■ Points for selecting materials, standards, and surface treatments in design  □ Use materials of the same thickness as much as possible  □ Design considering standard lengths Please download the PDF materials and take a look! If you have any questions or inquiries regarding the materials or precision sheet metal processing, please feel free to contact us. We will respond promptly to your request for a quote, and it is free!

  • Processing Contract
  • Contract manufacturing
  • Prototype Services

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Cost reduction achieved with die-less forming for drawing processes!

Achieve significant "cost reduction" and "shortened delivery time" without the need for molds! Prototyping is possible from just one piece, making it ideal for development! There are examples of 75% cost reduction!

"Die-less forming" is a drawing process that does not require molds! In general, drawing processes require the production of molds, which entails: ◎ Mold production costs (ranging from tens of thousands to millions of yen) ◎ Mold production time (approximately 2 to 6 weeks) However, with our technology "die-less forming," there is no need for mold production, eliminating both the costs and time associated with molds! In the past, we have achieved: ◎ Cost reductions from 100,000 yen to 25,000 yen for products from other companies! ◎ Delivery time reductions from 4 weeks to 1 week for products from other companies! In our PDF materials, we present case studies on cost reductions in precision sheet metal processing, including die-less forming! If you are designing drawing products and facing issues such as: "The mold costs are too high to prototype" "The mold delivery time is 1 month... I want it shorter!" "I want to prototype the drawing, but the mold costs are too high..." This content will surely be helpful for designers like you, so please download and check the PDF materials! If you have any questions or inquiries regarding the materials or precision sheet metal, please feel free to contact us. We also provide free quotes and will respond promptly!

  • Press Dies
  • Mold Design
  • Processing Contract

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